Motor Integrity
The Motor Integrity Intelligent Monitoring System integrates an intelligent lubrication monitoring terminal with an insulation monitoring system, enabling full lifecycle self-maintenance of motors. This reduces labor costs while ensuring safe and fault-free production operations.
01
Intelligent Lubrication Monitoring Terminal
The intelligent terminal is a fully unattended equipment monitoring and lubrication system that integrates power generation, lubrication, and monitoring functions into a single unit. It supports full lifecycle self-maintenance of equipment, lowers operational costs, and guarantees safe and reliable production.
Core Technologies
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Self-Sustaining Power and Intelligent Energy Supply
Equipped with dual storage (supercapacitor + lithium battery), the system supports up to 72 hours of offline operation. During downtime, it automatically switches to backup storage, ensuring critical data security and continuous monitoring of static equipment states.
Shaft Current Suppression and Protection
A patented conductive ring combined with a fiber structure establishes a low-resistance path to ground, reducing shaft current to <5 mA. This extends bearing service life by up to 3 times and reduces motor faults by 30%.
Adaptive IntelligentLubrication System
Provides precise intelligent oil injection, dynamically replenishes base oil, and reconstructs grease composition. This achieves long-lasting bearing lubrication and regenerates degraded grease.
Multi-Modal Condition Monitoring System
Integrates temperature, vibration, and acoustic monitoring in a multi-modal diagnostic framework. With AI-driven algorithms, it accurately identifies bearing wear, misalignment, and other faults, achieving a predictive accuracy of over 95%. The system supports real-time analysis, remote alerts, and on-site visualization.
Intelligent Self-Lubrication System
Features online grease repair, regeneration, and “self-healing” functions. Enables motors to operate for up to three years without re-greasing, improving operational reliability and reducing maintenance costs.
Real-Time Condition Monitoring
Provides online monitoring of bearing temperature and vibration, with wireless real-time data transmission and alarm functions.
Integrated System Interconnectivity
Compatible with electrical monitoring systems and IT networks. Supports uploading of non-electrical key motor information to DCS, meeting the digitalization requirements of smart enterprises.
Intelligent Diagnosis & Early Warning
Equipped with data acquisition, analysis, learning, and condition assessment functions. Provides actionable insights for condition-based motor maintenance.
Mobile Management Platform
A dedicated equipment health APP offers features such as group-level and plant-level dashboards, production line distribution, equipment overview, alarm handling, defect submission, and maintenance record submission.
02
Insulation Monitoring System
During motor operation, insulation sensors continuously measure motor power supply parameters. When the motor is stopped, the system applies the DC injection method to measure insulation performance. Through multi-dimensional parameter analysis, it provides comprehensive measurement, analysis, and diagnostics of motor insulation characteristics. Applicable to three-phase induction motors, synchronous motors, squirrel-cage motors, and wound-rotor motors.
Advantages and Features
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All-Scenario Intelligent Monitoring
Automatic switching between online residual current monitoring and offline insulation resistance measurement, covering both motor operation and shutdown scenarios.
Cross-Platform Smart Connectivity
Supports cloud platform, mobile APP, mini-program, and PC terminal, enabling intelligent monitoring and convenient management.
High-Precision Data Acquisition
Insulation resistance accuracy <3%, zero-sequence current accuracy <2%, ensuring reliable and accurate data.
Reliability in Harsh Environments
Certified with Ex ia IIC T4 Ga explosion-proof rating and electromagnetic compatibility testing, suitable for hazardous environments such as petrochemical plants.